Redex Merobel

DGT 300+ is the most attractive turn-key solution on the market for closed-loop and / or open loop applications. Used in tension control solutions for winding, unwinding, and intermediate tension control. The DGT 300+ controller is also compatible with demanding torque control solution for test benches. Fully configurable from the HMI or through a dedicated PC software and even by TCP / IP communication with machine PLC, DGT 300+ offers all the specialized functions required by tension control. DGT 300 + accepts all types of direct inputs from force (load cells), diameter (laser, ultrasonic sensors), or dancer position (potentiometer).

• Built-in precision amplifier for 1 or 2 sensors
• Compatible with any load cell technologies
• P.I.D regulation algorithm
• Open Loop + Close Loop modes included
• Emergency stop torque proportional to the setpoint
• Progressive starting (Programmable ramp function)
• Power supply included up to 1,5Amp
• HMI design with operator 1 expert menu
• Very easy set-up with the PC software (Windows)
• Multiple Language choices
• Communication with amin PLC or HMI  with MODBUS TCP Ethernet port

Designed for multi-spindles tension control applications, DG-Block is the new benchmark in closed loop digital controller for any industries using equipment managing a large number of wires, cables, fibres or narrow webs. DG-Block is a true turnkey solution relying on a very intuitive programming system based on a User friendly computer software (DG-BlockSoft). Enables process instructions from one master device to several slave devices, without any extra wiring.

• Built-in precision amplifier for 1 or 2 sensors
• Compatible with any load cell technologies
• P.I.D regulation algorithm
• Power supply for EMP brakes & clutches up to 1.5A
• Emergency stop torque proportional to the setpoint
• Progressive starting (Programmable ramp function)
• Very easy set-up with the PC software (Windows)
• Multiple Language choices
• Connection to the controller with MODBUS TCP Ethernet port
• Multi spindles native design

The EMP series is the most popular range of MEROBEL’s electric Brakes, offering tailored solutions with 10 sizes covering a range from 2Nm up to 1000Nm (nominal torque values). With 5 different versions referring to cooling options (radiator fins – axial or radial fan – water-cooling jacket), covering a wide range of heat dissipation capability.  Especially designed to be easily fitted on equipment such as Converting, Printing, Wire & cable, and Packaging machines. Cost effective solution for variable torque simulation systems (automotive and aeronautics test rigs).

EMP Brake & Clutches, how do they work:

Advantages

• Linear torque adjustment by electrical current
• Adjustable and repeatable torque setting
• Torque independent of rotation speed
• Smooth (stepless) torque transmission
• Noiseless
• Dustless

The most popular range of MEROBEL’s EMP Brakes, offering tailored solutions for every need with:

• 10 sizes
• Up to 5 different versions for each size (heat dissipation options).

Especially designed to be easily installed on Converting, Printing, Wire & cable, and Packaging machines to name a few. Cost effective solution for variable torque simulation systems (automotive and aeronautics test rigs).

MEROBEL’s EMP Clutch series are dedicated to the applications where speed and torque need to be independently controlled (a solution which cannot be achieved with a single motor). Built by adding slip rings and brushes to the through bore brakes, this range of devices offers two different heat dissipation versions for each size (without or with cooling fins)

Compact and very easy to use for applying a variable torque to a rotational system, such as a bobbin directly attached to a shaft, or a small, motorised device to be loaded. MEROBEL’s EMP output shaft series are typically used in industrial applications such as wire and cable tension control systems, narrow ribbon unwinding processes, small device automatic test rigs, and more…

The fixed coil design offers very easy mechanical integration into machine designs. These devices are particularly useful when speed and torque need to be independently controlled at the same time.

Compact and easy to integrate into any type of system, MEROBEL Torque limiters achieve fast response time, reproducible slipping torque, smooth and silent operation, low wear and long life without maintenance.